• mechaSYS GmbH, Christinstr. 18, 75177 Pforzheim, Germany
  • * Sample Parts Lead-Frames
  • * Sample Parts out of Steel
  • * Sample Parts Contacts
  • * Sample Parts Cable-Shoes
  • * Sample Parts Busbars
  • * Sample Part Brush Holder

Prototyping in Sheet Metal


Laser cutting, embossing and bending or punching including electroplating, prototypes and small series - all from one source!

... we made a virtue out of necessity: a holistic concept for your parts.

So we usually produce your individual prototypes and small batches without proportional tool costs.
This makes us very flexible, efficient and cost-effective for small quantities - in extreme cases from quantity 1.
This is made possible by our modular bending system.

 

All out of one hand:

  • different raw material on stock
  • lasercutting also out of pre-stamped strips (f.e. pressfit area) by camera on machine)
  • coining, bending
  • stamping of functional areas (area smoothly cut f.e. 60%)
  • punching with progressive tool, depending on economic aspects 
  • assembly (f.e. bolds, nuts, ...)
  • laser engraving/ labeling
  • CNC-laserwelding (f.e. PCB-pressfit areas in Cu-alloys, bolts and theads in stainless steel, ...)
  • plating complete or partial by partners


sheet-metal, coined, final bended and plated part!

 

Advantage for the customer:
one single-contact for your prototypes and in your organisation the needed capacity for your process-definition in mass-productionen.

 

 

Abstract of our Machines:

 

- Laser cutting and precission-waterjet cutting machine

 

effective S Lasermaschine Trumpf Laser

 

 

 

 

 

 

 

 

 

Stiefelmayer Laser                                           Trumpf Laser  

Laser in Process

 

 

 

 

 

 

 

 

 

 

 

Measurement Machine Keyence IM-6125

 Digital Microscope Keyence VHX

 

 

 

 

 

 

 

 

 

Source: Keyence

 

- bigger lot sizes: process stamping

 

- Coining and bending-
mostly without any tool costs.
Starting from piece number 1 high efficient and economic.

Bending Progress of Parts

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

- Plating by partners.

- Assembly:

  form-: i.e. crimp, tox,...

  force-: i.e. clip, force fitting, ... or

  material-locked: i.e. laser welding, laser soldering, glueing, ...



 Assembly of Bolts

 

 

 

 

 

 

 

 

 

 


 

 

CAD-System
VISI 3D

Autodesk INVENTOR 3D

Autodesk AUTOCAD 2D

possible data-transfer:

 

2D:

  • DWG
  • DXF

 

3D:

  • STEP
  • CATPart (Catia)
  • bedingt IGES